Clean packaging materials for double packaging in a simple single bag solution

Ultra Clean Peelable Film(UCPF)

This clean packaging material is specifically designed for products such as semiconductors, electronic components, and precision parts, which require stringent particle and contamination control. It features a double-layered structure with inner and outer bags integrated into a single unit, allowing for easy double packaging. With its high cleanliness and excellent workability, UCPF is used in a wide array of products used in clean rooms and is highly regarded in the semiconductor industry.

Table of contents



Features

UCPF is a clean packaging material that can be used in Class 100 clean rooms. We customize UCPF to meet customers' requirements, such as changing the size and materials used, as well as adding barrier properties. The bag shape is engineered to be opened without the use of tools for both the outer and inner bags.
The bag is highly durable, making it suitable for parts with hard, sharp-edged protrusions.

This is a diagram showing the features of UCPF. UCPF is a clean packaging material for products that require high-level particle/contamination countermeasures, such as semiconductors, electronic components, and precision components, and can also be used in Class 100 clean rooms. We can provide custom solutions to meet your needs, such as changing the size or materials used, or adding barrier properties. The bag has a unique shape, and the inner and outer bags are tightly sealed together, so even though it is a double-layered packaging material, it does not become stiff, and the product can be smoothly inserted, and double packaging is completed in a single operation. In addition, although both the outer and inner bags can be opened without using any tools, the bag itself has high strength, so it can also be used for parts with hard, sharp protrusions.


In addition, because of how the inner and outer bags are integrated, double packaging is simplified.
Our products can reduce packaging time by approximately half, so the energy consumption of the equipment used during packaging can also be halved.

An image showing how using UCPF can simplify double packaging



Application

Image of a product packaged in UCPF

Semiconductor manufacturing equipment is manufactured in clean rooms with a high level of cleanliness. In particular, parts used near vacuum chambers (gaskets, valves, fittings, filters, screws, metal targets, etc.) and sensors (mass flow controllers, vacuum switches, etc.) require a higher degree of cleanliness and therefore require double packaging.



Technical information

Physical properties

These are the physical properties data for UCPF as measured in-house at DNP. The measured values for tearing strength, puncture strength, seal strength, water vapor permeability, and oxygen permeability are shown.JIS-K-7128-2,notified by the Ministry of Health and Welfare  No, 370,JIS-Z-1707,package method of potassium chloride,JIS-K-7126-B


Cleanliness data (particles)

The values shown are the actual measurements of particles in liquid taken within DNP.JIS-B-9925


Cleanliness data (metal ion)

This is the data (metal ions) on the cleanliness of UCPF as measured in-house at DNP. It shows the measured values for metal ions.ICP-MS


Elution test data using organic solvents

This is the elution test data for UCPF that was measured in-house at DNP.After filling a small bag of a predetermined size with an organic solvent and sealing it, it is stored at a high temperature for 7 days, and the components that have dissolved in the organic solvent are measured using gas chromatography-mass spectrometry.



Usage image

Photos of products being put in UCPF

Since the inner and outer bags are tightly sealed together, products can be smoothly loaded into the bag despite being a double-layered packaging material.
The product can be used in the same way as with ordinary single layer packaging materials.


Photos of the process of introducing products into the UCPF and removing air and heat sealing them

Generally, double packaging requires individually degassing and heat sealing the inner and outer bags, but UCPF has a one-piece construction, so this can be done in a single step.
This leads to a significant increase in packaging productivity.


Photo of peeling off the outer film of UCPF

Before removing the product, the outer bag film is removed in the front room of the clean room.
Particles adhering to the outer bag film are therefore not brought into the clean room.


Photo of tearing open the inner bag of UCPF and taking out the product

The inner bag is notched for easy opening. Both the outer and inner bags allow smooth removal of contents without the need for scissors, cutters, or other tools.




Sample request

Free sample product images

Free samples are available upon request. Experience the ease of handling, from packing to unpacking, with your own hands.
Sample size : Width 170mm × Length 210mm
 ※Please note that we may decline applications from companies in the same industry.

Please apply using the contact form below.We will confirm the quantity and other details by e-mail before shipping.




Related downloads

 Image of the download document for the case study

Download a case study of a customer who reduced packaging time on their production line by 43% using our UCPF.
 ※This document includes a summary of the article on the website.